Industrial Heavy-Duty Cable Tray Roll Forming Machine for HRC

Customization: Available
After-sales Service: 18 Months
Warranty: All Working Life

Product Description

Basic Information

Model NO.
ZS-Cable tray
Thickness
0.5-1.5mm
Decoiler
Electrical
Working Material
CRC, HRC
Roller Material
Cr12
Forming Station
17 Steps
Size Range
65-360mm
Control System
PLC
Product Speed
10-15m/Min
Main Power
7.5kw
Driven Type
Chain
HS Code
84552210

Packaging & Delivery

Package Size
12.50cm * 1.80cm * 1.60cm
Gross Weight
120000.000kg

Product Description

Auto Changeover 65-350mm Cable Tray Roll Forming Machine

This cable tray production line stands as a specialized marvel in cable tray roll forming. It capably completes the manufacturing of cover plates, finding widespread application in power transmission, machinery, commercial buildings, state-of-the-art computer rooms, expansive parking lots, data centers, hospitals, schools, and airports.

Cable Tray Roll Forming Machine

Specifications & Profiles

Profiles: The cable tray features an adaptable width range of 60-350mm and a thickness of 0.5-1.5mm. Bespoke customization options are available to meet precise industrial requirements.

Material Capabilities:

📏
Effective Width60-350mm (Tolerance: ±0.5mm)
🛠️
Material Thickness0.5-1.5mm Premium Galvanized Sheet / CRC
🎯
Yield Strength235Mpa - 550Mpa support
⏱️
Length Tolerance±1mm for every 4m

Core Production Components

1️⃣
Uncoiler: 4-bar tension structure managed via hydraulic cylinder.
2️⃣
Leveler: 7 rollers for impeccable leveling with frequency conversion speed regulation.
3️⃣
Servo Feeder: Precise step length control for multi-station punching.
4️⃣
Punching & Cutting: Economical liquid four-column press for rapid, flexible hole punching.
5️⃣
Transmission Platform: Automatically adjusts to different widths via PLC control.
6️⃣
Forming Machine: Cantilever design with spiral bevel gear and chain drive.

Working Flow

Decoiler ➔ Flattening machine ➔ Hydraulic Punching and Cutting Machine ➔ 5m Feeder table ➔ Roll Forming Machine ➔ Production Receive Table
Flow Diagram

Detailed Machine Photos

Advanced PLC Control System

Automated control of quantity and cutting length ensures benchmarks of quality and consistency. Input production data effortlessly via an intuitive 7-inch color touch screen.

PLC BrandDelta (German Brand)
InverterDelta / Customer Requirement
Touch Screen7-Inch Delta Color Screen
EncoderOmron (Japan Brand)
Thermal RelaySiemens (German Brand)
Air SwitchLG-LS (Korea Brand)

Service & Trade Terms

🛡️
Warranty: 18 months extended assurance with complimentary courier service for parts for 24 months.
🤝
MOQ: 1 Set available for global shipping.
🚢
Delivery: Approx 60 workdays; Loading Port: Tianjin.
💳
Payment: Flexible via T/T or L/C.

Packing & Advantages

Packing Style: The main machine body is covered by plastic film for protection against dust and corrosion, fixed steadily in containers with steel ropes suitable for long-distance sea transportation.

Global Presence: Exported to more than 80 countries including South Korea, UK, USA, Russia, Saudi Arabia, and many more.

Factory Overview
Frequently Asked Questions
Q1: What is the thickness range of materials this machine can process?
The machine is designed to handle material thicknesses ranging from 0.5mm to 1.5mm, including CRC, HRC, and Galvanized Sheet (GI).
Q2: How fast is the production speed?
The machine achieves a production speed of 10-15 meters per minute, which includes the time required for punching and cutting.
Q3: Is the width of the cable tray adjustable?
Yes, the machine features an automated changeover system that can adjust the width from 65mm to 350mm (or 60-350mm) controlled via the PLC touch screen.
Q4: What kind of control system does the machine use?
It utilizes a high-precision PLC control system (standard with Delta components) with a 7-inch color touch screen for easy data input and automation.
Q5: What is the warranty and after-sales support policy?
We provide an 18-month warranty and 24 months of complimentary courier service for replacement parts. Technical support and on-site installation by expert technicians are also available.
Q6: How many forming stations are involved in the process?
The machine is engineered with 17 intricate forming steps using rollers crafted from high-quality Cr12 bearing steel for optimal product shape and durability.

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